logoOpisense
Kjernemodul

Production Management

Transform your production department with Opisense's intelligent production module. AI optimizes production planning in real-time, predictive maintenance prevents costly stops, and intelligent quality control ensures perfect products. Maximize OEE and create a smart factory.

Production Management dashboard

Nøkkelfordeler

Increased productivity

AI optimization increases total throughput

35% increase

Reduced downtime

Predictive maintenance prevents unplanned stops

70% less

Perfect quality

AI quality control eliminates defects

99.5% quality

Lower costs

Optimization reduces total production costs

25% savings

AI-drevne funksjoner

Oppdag hvordan kunstig intelligens transformerer production management og gir deg konkurransefortrinn

AI-optimized production planning

Intelligent planning that optimizes production based on demand, capacity and resources in real-time.

Fordeler:

  • Increase throughput by 35%
  • Reduce planning time by 80%
  • Optimal resource utilization
  • Automatic rescheduling for changes
  • Predictive capacity planning

Predictive maintenance

AI analyzes machine data and predicts maintenance needs before failures occur, drastically reducing downtime.

Fordeler:

  • Reduce unplanned downtime by 70%
  • Extend machine life by 25%
  • Optimize maintenance costs
  • Predictive spare parts ordering
  • Real-time machine health monitoring

Intelligent quality control

Computer vision and machine learning detect quality deviations in real-time and automatically adjust production.

Fordeler:

  • Reduce defective products by 90%
  • 100% automatic inspection
  • Real-time quality adjustments
  • Predictive quality analysis
  • Reduce manual control by 95%

Smart energy optimization

AI optimizes energy consumption based on production plans, energy prices and machine efficiency.

Fordeler:

  • Reduce energy costs by 30%
  • Optimal production timing
  • Green production optimization
  • Real-time energy monitoring
  • Automatic load balancing

Kjernefunksjoner

Komplett funksjonalitet som dekker alle aspekter av production management

Production planning and management

Advanced planning with AI optimization and real-time control

Kapasiteter:

  • Master Production Scheduling (MPS)
  • Material Requirements Planning (MRP)
  • Capacity planning and optimization
  • Real-time production monitoring
  • Automatic rescheduling for changes
  • What-if scenario analysis

Work order management

Complete lifecycle management of work orders from start to finish

Kapasiteter:

  • Digital work orders and instructions
  • Real-time progress tracking
  • Material consumption and time recording
  • Automatic reporting and updates
  • Mobile workstations for operators
  • Integrated quality control

Quality control and assurance

Comprehensive quality management with AI-driven analysis

Kapasiteter:

  • Statistical Process Control (SPC)
  • Computer vision quality inspection
  • Automatic deviation handling
  • Quality reports and certificates
  • Supplier quality management
  • Continuous improvement programs

Equipment and asset management

Intelligent maintenance and asset optimization

Kapasiteter:

  • Predictive and preventive maintenance
  • IoT-integrated machine monitoring
  • Maintenance planning and tracking
  • Spare parts and inventory administration
  • CMMS (Computerized Maintenance Management)
  • OEE (Overall Equipment Effectiveness) optimization

Brukstilfeller

Se hvordan andre bedrifter har løst utfordringer med production management

High unplanned downtime

A furniture manufacturer experienced 20% downtime on critical machines, leading to delays and increased costs of 15 million kroner annually.

Løsning:

Implemented predictive maintenance with IoT sensors and AI analysis that predicts machine failure 2-4 weeks in advance.

Resultat:

Reduced unplanned downtime to 3%, saved 12 million kroner annually and increased customer satisfaction by 40% through better delivery precision.

Quality challenges in production

An electronics manufacturer had 8% defect rate leading to high return costs and damaged brand building.

Løsning:

Implemented computer vision quality control with AI that analyzes each component in real-time and automatically adjusts production parameters.

Resultat:

Defect rate reduced to 0.2%, return costs fell by 95%, and customer satisfaction increased to 98% from previous 85%.

Inefficient production planning

A brewery struggled with planning complex production sequences, leading to 30% capacity utilization and high inventory costs.

Løsning:

AI-optimized planning that considers all constraints and optimizes production sequences for maximum efficiency.

Resultat:

Capacity utilization increased to 85%, inventory costs reduced by 40%, and delivery time to customers halved.

Integrasjoner

Koble sammen med eksisterende systemer og utvid funksjonaliteten

Interne integrasjoner

Andre Opisense-moduler

  • Warehouse & Inventory Management
  • Procurement & Sourcing
  • Quality Management
  • Finance & Accounting
  • Environmental Management
  • Analytics & BI

Eksterne integrasjoner

Tredjepartssystemer

  • SAP PP
  • Oracle Manufacturing
  • Siemens MES
  • Rockwell FactoryTalk
  • GE Predix
  • Schneider Electric
  • ABB Ability
  • Honeywell Forge

Bransjeapplikasjoner

Tilpasset for ulike bransjer og bruksområder

Discrete Manufacturing

Applikasjoner:

  • Complex production planning
  • Multi-variant product configuration
  • Component and material tracking
  • Assembly line optimization

Case Study: NorskTech Manufacturing

Complex production planning with many variants

AI-optimized planning with real-time adjustment

  • 45% increased throughput
  • 60% reduced planning time
  • 30% lower inventory costs

Process Industry

Applikasjoner:

  • Continuous process optimization
  • Batch production planning
  • Quality control of raw materials and finished product
  • Energy and environmental optimization

Automotive Industry

Applikasjoner:

  • Just-in-time production
  • Supplier-integrated planning
  • Quality assurance and traceability
  • Lean manufacturing optimization

Food Industry

Applikasjoner:

  • Batch and shelf life management
  • HACCP and food safety
  • Seasonal planning
  • Traceability from farm to table

Prissetting

Fleksible priser tilpasset din bedrifts størrelse og behov

Starter

2,490,-/mnd

Inkludert i:

  • Professional
  • Enterprise

Tilleggsfunksjoner

Legg til avanserte funksjoner etter behov

  • Advanced Predictive Maintenance1,990,- /mnd
  • Computer Vision Quality Control2,490,- /mnd
  • Energy Optimization AI1,290,- /mnd
  • Custom MES Integration3,990,- /mnd

Klar til å komme i gang?

Se hvordan Production Management kan transformere din bedrift og gi deg konkurransefortrinn